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Case Studies

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Some of our quick wins

Explore our quick wins showing how minimal efforts can achieve maximum rewards.

Food & Beverage

Agitator Case

In the agitator case, condition monitoring engineer detected vibrations and recommended maintenance. Despite initial repairs, further issues were identified. Ultimately, replacing the taper lock and bearings resolved the problem, saving $150,000.

Observation

Condition monitoring engineer observes vibration on agitator ODE, issues maintenance recommendation

Recommendation

Sheaves and belt replaced, but condition monitoring engineer calls out worsening sheave misalignment

Resolution

The sheave pulley bore was found to be too big, and the ODE bearing was hot. Replaced taper lock and bearings. Issue resolved, $150k saved.​

No items found.
$
150,000
Savings
Downtime Prevented
Steel & Aluminum

Main Pot Inductor Blower

The condition monitoring engineer detected abnormal rotor bar activity, indicating an electrical issue. Following a thorough electrical inspection and thermal scan, the motor was preemptively replaced, avoiding a failure and saving the customer $250,000.

Observation

Condition monitoring engineer observes increased amplitude in rotor bar activity with turning speed sidebands, indicating electrical issue​

Recommendation

Condition monitoring engineer issues maintenance recommendations to check all electrical connections and measurements, scan with a thermal gun, and replace the motor if not an external issue.​

Resolution

Motor replaced before failure, customer calls out $250k save​

No items found.
$
250,000
Savings
Downtime Prevented
Industries Served
11
Daily Wins of All Sizes
$12M+
Issues to Be Detected
100+

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